Sensors
Industry 4.0 requires a wide range of sensor data
Challenges for industrial communication
Different data rates
While many conventional sensors do not require high data rates, data-intensive applications such as image sensors are dependent on a much stronger connection performance. With Hilscher, you ensure seamless integration of both high and low data rate applications into multiple higher-level systems.
Space-sensitive applications
Since sensors are usually designed to be as small as possible, space-saving solutions are required for industrial communication—especially for complex sensors with high data rates. Our portfolio contains compact components for every application, including even the smallest the market has to offer.
Flexibility and variability
Global markets require a wide range of communication protocols. Keeping protocol conversions as simple as possible is your key to serving new target markets quickly and efficiently. With multi-protocol-capable components as well as standardized interfaces, drivers and tools, we ensure maximum compatibility with other components and devices.
Our solutions:
Embedded modules from Hilscher are the ideal solution for integrating a fieldbus or Real-Time Ethernet interface into a compact automation device. They allow field devices such as drives or controllers to be quickly and easily integrated into automated systems.
Overview of our netX communication controllers. As a highly integrated solution, they allow you to flexibly integrate your machines and production systems into your network regardless of the network standard. We provide hardware, software, certification and support from a single source.
Design the smart production of tomorrow with sensors
Sensors and the data they provide are essential for industry 4.0. Since sensors are not usually dependent on high-performance Industrial Ethernet connections, IO-Link has established itself as a simple but effective connectivity technology. In the IO-Link wireless area, our master and bridge let you communicate bidirectionally with up to 16 sensors. The master is also available as a white-label product on request. We also have a wired IO-Link master version that you can rebrand as a white-label product. Both versions are available either as a finished product in their native design (device branding) or the printed circuit board as PCB branding for more personalization options.
For more complex sensors with direct bus interface or increased data traffic, our netX communication controller or the stamp-sized embedded module netRAPID are ideal. Based on our long-term know-how and the proven netX technology, sensors can be integrated easily and reliably into conventional networks.
Whether it is a wired or wireless IO-Link component, our proven netX communication controllers or embedded modules based on them, Hilscher's product and service portfolio for industrial communication has just what you need to integrate any sensor into modern fieldbus and Real-Time Ethernet networks. These include, for example:
- Flow meters
- Level meters
- Pressure sensors
- Temperature measuring devices
Your advantages with our solutions at a glance:
Find your solution
Would you like to integrate your devices into industrial networks reliably and future-proof? We can help you do just that—with customized solutions that are perfectly tailored to your requirements.
Whether you want to retrofit existing products, develop new devices, or make entire product families communication-capable, our technologies, expertise, and services will help you achieve your goals efficiently.
Let's work together to make your components fit for industrial networks.
Enis Hassad
Account Manager
Mail: EHassad@hilscher.com
Mobile: +49 (0) 170 8646449
Learn more about Hilscher products in action
Many production environments still rely on legacy machines without modern monitoring or remote access capabilities. In this success story, Hilscher and Derdack demonstrate how netFIELD and SIGNL4 enable edge-based event detection and mobile alerting to improve response times and increase operational reliability.
Pneumax performs a generational leap in its products and switches from one standard to another with an integrated netX 90 solution. The Italian automation specialist leverages netX 90 for flexible industrial communication in EtherCAT, EtherNet/IP, PROFINET and CC-Link IE Field networks.
Brückmann Elektronik and Burger Engineering used Hilscher’s netRAPID 90 embedded module to equip ultrasonic welding systems with PROFINET. In just nine months, they implemented a solution and successfully brought it to market.
The IIoT startup iDOO uses Hilscher's netFIELD edge management platform to digitally network machines of extrusion specialist iBA. This makes production data available in real time, allowing processes to be analyzed and optimized in a traceable manner. The result is greater transparency, reduced effort, and stable system operation. Read more in our success story.
Electro-Matic utilizes netTAP 50 to easily upgrade DeviceNet-based Allen Bradley drives to Siemens SINAMICS drives. Read more on how a US-based beverage manufacturer profits from this here!
Jermi Käsewerk GmbH is one of the first companies in the cheese production industry to digitize entire production lines with the help of Tomorrow Things and Hilscher—revolutionizing operations and workflows, aiming to minimize downtimes and to boost efficiency.
The Korean robot and AGV specialist Hanwha Robotics controls AGV drives in CANopen networks for semiconductor production with Hilscher's netHOST controller gateway. Read more in our Success Story!
Yokogawa Electric, a leading company in integrated plant production control systems, has implemented S2 redundancy for their PROFINET IO controller by adopting Hilscher's comX embedded module, thereby improving the operation rate of the plant.
What needs to be done if a robot is to be integrated into an existing automation environment, but they speak different languages? Then a gateway is used to ensure secure data transmission - in this application implemented by robotics specialist More Robots from Austria from POWERLINK to Ethernet/IP with Hilscher's netTAP gateway.
An Indian technology company, specializing in the design, development and manufacture of tailor-made automation solutions for the pharmaceutical industry, connects optical inspections systems for medicinal vials using Hilscher's cifX 50E-RE PC card for PROFINET. Read more!
Orange Precision Measurement implements PROFINET, EtherCAT, and EtherNet/IP as well as DeviceNet using Hilscher's netX 90 multiprotocol communication controller, enabling the American manufacturer of precision measurement tools to supply its products to various customers.
Hilscher’s Flagship Store for the Open Industry 4.0 Alliance (OI4) Community brings the ease of app stores to the industrial world. Powered by Wibu-Systems' CodeMeter licensing, the store gives users access to a library of apps and solutions for their shop floor automation needs.
Surface solution specialist Oerlikon Metco AG uses netFIELD to enable real-time data collection from industrial applications, such as thermal spray painting machines, from around the world.
From motor controllers to the consolidation of entire control cabinet contents, dieEntwickler Elektronik (dEE) implements innovative netX 90 projects and opens up the entire internal periphery of the small multiprotocol controller. Read more about our integration partner here!
With the embedded modules netIC52 and netRAPID 90 from Hilscher, SCHIEBEL connects its actuators to industrial communication networks and sets standards with a new control board.
Industrial systems specialist Güdel uses netFIELD to implement advanced IIoT solutions, ranging from monitoring specific wear points to a more holistic Industry 4.0 approach.
Emerson, a world leading provider of automation technology and software, has enabled integrated OPC UA in their AVENTICS™ valve systems, simplifying IIoT integration and analysis capabilities with netX 90.
Based on Hilscher’s netX 90 multiprotocol processor, Systemtechnik LEBER and E-T-A developed an ultra-compact and price-sensitive bus controller for monitoring electronic circuit breakers.
netANALYZER delivers reliable support for the service specialist Leadec in troubleshooting industrial Ethernet networks.
MULTIVAC, the leading manufacturer of integrated packaging solutions, develops customer-oriented services with netFIELD, enabling higher machine availability
netTAP 151 provides a flexible and scalable solution for an easy integration of independent processing systems into one industrial communication network.
müller+krahmer GmbH realizes pneumatic test benches with the capability to change protocols on the fly with the help of Hilscher cifX PC cards.
The engineering firm kumkeo GmbH is one of the first companies to rely on the netX 90, the world‘s smallest multi-protocol chip from Hilscher, for the development of innovative products.
IPC specialist ADS-TEC Industrial IT uses the netJACK option module as a universal solution to equip its Industrial Box PCs and HMIs with master and slave functionalities on demand, flexibly and without tools.
Drive manufacturer NORD DRIVESYSTEMS realizes more compact frame sizes and facilitates servicing with netX.
netMIRROR facilitates quick and reliable troubleshooting in RealTime Ethernet networks at factory service specialist Leadec.
cifX PC-Cards integrate Automated Weld Seam Inspection Systems to numerous Real-Time Ethernet and Fieldbus networks at German machine vision specialist VITRONIC.