General description

In computer networks, switches are essential devices that manage data traffic within a local area network (LAN). They operate at the data link layer (Layer 2) of the OSI model, forwarding data frames between devices based on their MAC addresses. Unlike hubs, which broadcast data to all connected devices, switches intelligently send data only to the intended recipient, improving efficiency and reducing network congestion. They can also operate at higher layers, like Layer 3, providing routing capabilities. Switches are vital for managing large-scale networks, ensuring faster, more reliable communication between devices while maintaining security and scalability. 

Functions and variants

Switches play a critical role in modern computer networks, serving as devices that facilitate communication between various devices by managing data traffic. Their primary function is to forward data packets between devices within the same network, operating primarily at the data link layer (Layer 2) of the OSI model. Switches examine the MAC addresses of incoming data frames and use a MAC address table to determine the best path to forward the data to its destination, reducing unnecessary traffic and improving network efficiency. 

A key advantage of switches over hubs is their ability to direct data only to the specific device it is intended for, rather than broadcasting it to all devices connected to the network. This significantly enhances bandwidth utilization and reduces network congestion. Some switches also operate at Layer 3, known as multi-layer or Layer 3 switches, which offer additional routing functions. These can perform IP-based forwarding and routing between different network segments, similar to routers, but with much higher speed due to their hardware-based design. 

There are different types of switches designed for specific network environments. Unmanaged switches are basic plug-and-play devices commonly used in home or small office settings. They require no configuration and are cost-effective for simple networking needs. Managed switches, on the other hand, provide advanced features such as VLAN support, traffic monitoring, and network security configurations. These are used in larger enterprise networks where control over network traffic and security is essential. Stackable switches allow multiple switches to be connected and managed as a single unit, offering scalability and redundancy. PoE (Power over Ethernet) switches provide both data connectivity and electrical power to devices like IP cameras or VoIP phones over a single Ethernet cable, simplifying infrastructure and reducing wiring complexity. Each type of switch is suited to different scales and requirements, from small offices to large enterprise networks. 

Switches in industrial communication networks

Switches for industrial communication are designed to meet the specific demands of industrial environments, where reliability, real-time data exchange, and ruggedness are paramount. Unlike standard office switches, industrial switches are built to operate under harsh conditions, including extreme temperatures, humidity, vibration, and electromagnetic interference. They ensure seamless communication between devices in industrial control systems, such as programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs). 

One of their primary tasks is to ensure uninterrupted data exchange in real-time. In industrial settings, applications such as factory automation, process automation, and robotics depend on deterministic communication, where data must be delivered with precise timing and minimal latency. Industrial switches often support protocols like EtherCAT, PROFINET, or Modbus TCP, which are widely used in automation technology

Industrial switches also provide enhanced network management and redundancy features. They commonly support network topologies with fast failover mechanisms such as Rapid Spanning Tree Protocol (RSTP) or proprietary redundancy protocols like MRP (Media Redundancy Protocol). These features ensure high availability by enabling the network to quickly recover from failures, minimizing downtime in critical processes. 

In terms of cyber security, industrial switches often incorporate features such as access control lists (ACLs), port security, and network segmentation through VLANs to safeguard sensitive operational technology (OT) networks from cyber threats. 

Special features of industrial switches include Power over Ethernet (PoE) capabilities to power devices like IP cameras and ruggedized designs for mounting on DIN rails or within enclosures. Many also include management options like SNMP (Simple Network Management Protocol) or web interfaces for remote management. These features, coupled with industrial-grade durability, make these switches essential components in creating robust and reliable communication networks tailored to the challenges of industrial environments. 

Hilscher’s solutions for industrial communication

As a leading company in the field of industrial communication, Hilscher offers a broad portfolio of technologies and solutions for networking industrial environments. 

This includes a wide range of interface solutions for connecting sensors, actuators and controllers to industrial communication networks. The communication controllers of the netX family form the basis for this. The multi-protocol-capable SoCs can be integrated into automation components as required and their extensive chip peripherals enable powerful, efficient and flexible solutions. A protocol change is achieved by simply reloading Hilscher's own netX firmware. Building on this, the company also offers embedded modules and PC cards in all form factors in order to realise the netX communication interface with less integration effort. 

Hilscher also offers a comprehensive managed industrial IoT range under the netFIELD brand. This ranges from edge gateways as an application-oriented computer platform with integrated container management and the Edge OS Runtime running on it to the central cloud portal, via which the docker containers are deployed to the edge devices, through to turnkey containers for communication applications. 

Gateways and switches, devices for network diagnostics as well as masters and bridges for the wireless connection of IO-Link sensors round off the automation portfolio. 

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Communication controllers and printed circuit boards are extensively tested at Hilscher in Germany.

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