DeviceNet
Introduction to DeviceNet
The Architecture and Messaging Framework of DeviceNet
Advantages of DeviceNet in Industrial Automation
Hilscher’s flexible Solutions for DeviceNet-Networks
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A digital fieldbus protocol based on CAN, enabling efficient communication between PLCs and industrial devices like sensors and motors in automated manufacturing environments.
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The historical evolution of DeviceNet can be traced back to its development by the American company Allen-Bradley, now owned by Rockwell Automation. It was created as an application layer protocol on top of CAN technology. Since its inception in the late 1990s, DeviceNet has been widely adopted in manufacturing facilities around the world.
DeviceNet is a digital, multi-drop fieldbus network that serves as a communication link between industrial controllers and I/O devices. It is an application-level protocol used in the automation environment to facilitate logical conversations between a Programmable Logic Controller (PLC) and various control devices such as motors, conveyors, flowmeters, and sensors.
The communication method employed by DeviceNet networks is the controller-device model, where link devices and communication control are centrally managed by the controller, eliminating the need for settings on devices. This network supports both I/O communication, which automatically updates data, and message communication, which transmits data at arbitrary timings. DeviceNet's purpose is primarily seen in factory automation, connecting controllers such as PLCs to various industrial I/O devices, electrical drives, and human-machine interfaces (HMI).
DeviceNet is internationally standardized in IEC 62026-3 and utilizes a trunk-line/drop-line topology, allowing up to 64 nodes to be connected to a single network segment. This robust network structure is complemented using the Common Industrial Protocol (CIP) for its upper layers, which structures the task of configuring, accessing, and controlling industrial automation devices.
DeviceNet networks generally adopt a Controller-Device Architecture, wherein a controller device (like a PLC) orchestrates communication with multiple devices, including sensors, actuators, and drives. The controller device is responsible for initiating communication, sending commands, requesting data, and managing network traffic to optimize network performance. The protocol's communication architecture is built upon several core principles and features, each playing a vital role in ensuring efficient and reliable data exchange:
It leverages the robust Controller Area Network (CAN) bus technology. This layer consists of components such as cables, nodes, taps, and termination resistors, forming a trunkline-dropline topology and is responsible for setting the electrical characteristics and signaling specifications necessary for device interactions. The CAN bus is particularly adept at facilitating dependable communication across extended distances in industrial environments, utilizing twisted pair wiring to maintain signal integrity.
The data link layer employs the Controller Area Network (CAN) standard, which manages messaging between controllers and devices. For the network and transport layers, DeviceNet establishes connections using unique identifiers for each node, allowing for up to 64 possible connections. The functions include message framing, error detection, and arbitration, all of which contribute to the deterministic and trustworthy communication that DeviceNet is known for. The ISO 11898-1 standard forms the backbone of this layer, providing a solid foundation for data link operations.
Is where the exchange of data and commands between networked devices is defined. It outlines the structure of messages, addressing schemes, prioritization rules, and error management procedures. Central to this layer is the Common Industrial Protocol (CIP), which offers a uniform framework for device communication within industrial automation systems.
The Object Dictionary defines the supported data objects and parameters for each network device, ensuring a standardized interface for accessing device data and functionality. This promotes coherent information sharing, ESD Support and seamless device integration. Typically articulated in the Electronic Data Sheet (EDS) format, it outlines the attributes and properties of each data object.
Electronic Data Sheet (EDS) files are simple text files containing information about devices that assist in commissioning them onto the network. These files describe component characteristics so that components can communicate and be recognized on a network.
Furthermore, DeviceNet's messaging system encompasses explicit, implicit, and I/O messaging, each tailored to specific communication needs
operates on a command-response model, where structured commands are sent from one device to another, requesting specific actions or data. These commands include a service code that identifies the requested service, and the message may contain additional data required to execute the service. Upon receipt of a command, the target device processes it, executes the requested action, and sends back a response message, which acknowledges the command and may include the requested data or status information.
designed for real-time data exchange, where data packets containing time-critical information such as sensor readings or equipment status are transmitted periodically without explicit commands. This type of messaging is essential for applications requiring deterministic communication, where the timing of message delivery is crucial.
facilitates synchronous data transfer between devices. It involves the exchange of input and output signals in a coordinated manner, with precise timing to ensure reliable and deterministic data transfer for control loops. This ensures minimal latency and effective coordination of input and output operations.
DeviceNet network topologies offer a range of configurations to suit various industrial automation needs. One common topology is the bus topology with branching arrangement, which connects devices through smaller lines branching off from a main line. This topology allows for the addition or removal of devices without needing to power down the system. DeviceNet also supports flexible wiring options such as star type connections using branching taps. These configurations contribute to the overall adaptability of the network's physical layout.
The DeviceNet protocol offers users a number of advantages for industrial communication, such as:
DeviceNet allows devices from various manufacturers to communicate seamlessly within a network, an essential feature for integrating diverse equipment into industrial automation systems
DeviceNet operates on a Controller Area Network (CAN) bus, providing real-time control and monitoring of industrial processes, which is critical for applications that demand precise timing and synchronization
DeviceNet supports the addition of new devices to the network as needed, making it suitable for a range of applications, from small-scale machine control to extensive factory automation.
DeviceNet’s communication protocol is adept at withstanding electrical noise, vibration, and other common industrial disturbances.
DeviceNet's plug-and-play connectivity simplifies the installation and maintenance of industrial automation systems. Devices can be easily added or removed from the network without requiring extensive configuration or programming.
DeviceNet Power over Cable (PoC) combines power and data transmission over a single coaxial cable in industrial networks, streamlining installation and maintenance. Utilizing filters with inductors and chip beads, PoC separates communication signals from power, preserving signal integrity. PoC saves time and costs by eliminating separate power cabling, offers flexible device placement, and ensures safety with low-voltage power.
In essence, DeviceNet embodies not only the promise of seamless connectivity but also the hallmarks of reliability, scalability, and cost-effectiveness, making it a relevant component of modern industrial automation systems.
As a leading company in the field of industrial communication, Hilscher offers a broad portfolio of multiprotocol-capable network interfaces for networking participants in a DeviceNet network. The basis for this is formed by the netX SoCs developed in-house, which are equipped with the loadable NXLFW firmware for DeviceNet controller and device. The multiprotocol-capable communication controllers - which are also used in the company's embedded modules, PC cards, gateways, switches and edge gateways - can also cover all other relevant fieldbus and industrial Ethernet protocols, such as PROFIBUS, PROFINET, EtherCAT or EtherNet/IP, by simply reloading the firmware. This positions Hilscher as a flexible and universal provider for industrial communication interfaces of all kinds, from fieldbus to Real-Time Ethernet to Industrial IoT.